Acceleration Sensor×名張ホールディングス - List of Manufacturers, Suppliers, Companies and Products

[Use Case] Visualization of Motor Bearing Deterioration [Failure Prediction Detection]

Prevention of failures (seizures) is now possible! Here are examples of planned responses that have become feasible.

We would like to introduce a case where the 6-axis motion sensor of "ParaRecolectar" was used to visualize the deterioration of bearings. In motor bearings, abnormal conditions due to insufficient lubrication often occur, leading to production stoppages for parts replacement and incurring costs for replacing the entire motor. As a result of the implementation, it became possible to detect insufficient lubrication of the bearings by measuring vibration data, allowing for planned responses before the motor locks or stops. [Case Overview (Partial)] ■ Issues - Abnormal conditions due to insufficient lubrication in motor bearings frequently occur. - Production stoppages and costs for replacing the entire motor due to parts replacement were incurred. *For more details, please download the PDF or feel free to contact us.

Company：名張ホールディングス
Price：Other

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[Use Case] FFT Vibration Measurement of Ball Screws [Failure Prediction Detection and Predictive Maintenance]

Alert before defective products occur! Introducing examples of reduced production equipment failures.

We will introduce a case where the 3-axis accelerometer of "ParaRecolectar" was used to predict failures through vibration measurement of a ball screw. In the scroll processing of the workpiece, there was a challenge in not knowing the degree of deterioration of the ball screw, which led to bearing failures and a decline in product quality. As a result of the implementation, the annual replacement costs were reduced by 85%, and line downtime improved from 128 hours to 0, with defective products decreasing from 4,000 units to 0. [Case Overview (Partial)] ■Challenges - Eliminate product quality defects - Implement planned maintenance ■Implementation Method - Installed accelerometers near the bearings of the shaft *For more details, please download the PDF or feel free to contact us.

Company：名張ホールディングス
Price：Other

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[Use Case] Early Detection of Bearing Abnormalities [Failure Prediction Detection and Predictive Maintenance]

From Sudden Failures to Planned Maintenance! Introducing Cases of Early Detection with FFT.

We would like to introduce a case where bearing abnormalities were detected early using a 3-axis accelerometer from "ParaRecolectar" through FFT. In the process of molding powdered raw materials, equipment stoppage due to bearing failure was a significant issue. As a result of the implementation, we were able to monitor the vibrations of the bearings and detect signs of failure (abnormal sounds caused by damage to the bearing case). 【Case Overview (Partial)】 ■Issues - Equipment stoppage occurred due to bearing failure in the process of molding powdered raw materials. - Replacing the bearing after failure incurs significant damage. *For more details, please download the PDF or feel free to contact us.

Company：名張ホールディングス
Price：Other

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Acceleration Sensor×名張ホールディングス - List of Manufacturers, Suppliers, Companies and Products

Acceleration Sensor Product List

[Use Case] Visualization of Motor Bearing Deterioration [Failure Prediction Detection]

[Use Case] FFT Vibration Measurement of Ball Screws [Failure Prediction Detection and Predictive Maintenance]

[Use Case] Early Detection of Bearing Abnormalities [Failure Prediction Detection and Predictive Maintenance]

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